Category Archives: RENISHAW

RENISHAW PROBE

Renishaw High Precision Pull-Down Arm and Motorized Arm

Renishaw High Precision Pull-Down Arm and Motorized Arm

Renishaw High Precision Pull-Down Arm (HPPA) and High Precision Motorized Arm (HPMA)

The HPPA is a manual ‘pull-down’ ‘push-up’ tool setting system for use on CNC lathes. The HPMA is an ‘automatic’ servo driven system. Both products are designed to permanently reside in the machine envelope.

When needed, the HPPA is manually ‘pulled-down’ into position. After use, the arm is ‘pushed-up’ away from the cutting volume. HPMA requires the use of CNC M codes to drive the arm to its active and stowed positions.

All HPPA and HPMA systems are supplied with an enclosure to protect the probe and stylus assembly when not in use. HPPA and HPMA hubs are available in both R/E (rear exit ) and S/E (side exit) configurations. S/E hubs are supplied with a fixed 5 m cable. R/E hubs are supplied with a bulkhead connector and require the purchase of a separate cable.

Specifications
Unidirectional repeatability
max 2σ value in machine XZ axis:

  • 5.0 μm (0.0002 in) for arms
  • supporting 6 in to 15 in chucks
  • 8.0 μm (0.0003 in) for arms
  • supporting 18 in to 24 in chucks

HPPA max arm dimensions: A=555 mm B=458 mm
HPPA min arm dimensions: A=250 mm B=219 mm
HPMA max arm dimensions: A=555 mm B=458 mm
HPMA min arm dimensions: A=250 mm B=219 mm

HPPA and HPMA are available to fit most common chuck sizes from 6 in to 24 in. Each ‘standard’ kit (see below) is supplied complete with:

  • Arm
  • HPPA or HPMA hub
  • RP3 probe (A-2197-0049)
  • 90° probe holder
  • TSi2 interface for HPPA (A-2176-0010)
  • TSi3 interface for HPMA (A-2181-0465)
  • Probe enclosure (A-2275-0098)
  • Cable (supplied with S/E systems only, purchase separately for R/E systems)

 

Renishaw RP1, RP2, RP3 Tool Setting Probes

Renishaw RP1, RP2, RP3 Tool Setting Probes

Renishaw RP1, RP2, RP3 Tool Setting Probes

The RP1, RP2 and RP3 probes are suitable for OEM installation into purpose-built holders, or for use with Renishaw’s automatic or manual tool setting arms.

RP1 – Tool setting/inspection probe and tool kit
For use on OEM installation into purpose-built holders.
Part number: A-2154-0007

RP1 DD – RP1 double diaphragm version and tool kit
For use on OEM installation into purpose-built holders.
Part number: A-2154-0008

RP2 – Probe for tool setting arm (TSA) only
Part number: A-2116-0149

RP2DD – RP2 double diaphragm version for TSA only
Part number: A-2116-0150

RP3 – Probe for HPRA, HPPA and HPMA arms
Part number: A-2197-0049

Renishaw High Precision Removable Arm HPRA

Renishaw High Precision Removable Arm HPRA

Renishaw High Precision Removable Arm (HPRA)

The HPRA is a ‘plug-in’, cost effective, precision tool setting system for use on CNC lathes. When needed, the arm is manually introduced to the machine envelope and held in place through the use of the
machine resident HPRA base. The arm is locked in position through the duration of the tool setting cycle. After use, the arm is removed and stored on the HPRA storage stand.

Unidirectional repeatability
Max 2 sigma value:

  • 5.0 μm (0.0002 in) for arms
  • supporting 6 in to 15 in chucks
  • 8.0 μm (0.0003 in) for arms
  • supporting 18 in to 24 in chucks

Max arm dimensions: A=580 mm B=450 mm
Min arm dimensions: A=250 mm B=211 mm

HPRA is available to fit most common chuck sizes from 6 in to 24 in.
Each HPRA standard kit (see below) is supplied complete with:
• RP3 probe (A-2197-0049)
• 90° probe holder
• TSi2 interface (A-2176-0010)
• HPRA storage stand (A-2176-0019)

Standard kits
Part number: See below
* A stylus assembly and base (R/E or S/E) rear exit or side exit are not included and must be ordered separately

Part description; Part number; A-dimension; B-dimension
HPRA 6 in chuck with RP3 kit; A-2176-0883; 250; 211
HPRA 8 in chuck with RP3 kit; A-2176-0884; 280; 241
HPRA 10 in chuck with RP3 kit; A-2176-0885; 325; 290
HPRA 12 in chuck with RP3 kit; A-2176-0886; 355; 290
HPRA 15 in chuck with RP3 kit; A-2176-0887; 455; 335
HPRA 18 in chuck with RP3 kit; A-2176-0888; 510; 375
HPRA 24 in chuck with RP3 kit; A-2176-0889; 580; 450.

Custom kits
The HPRA can also be designed for specific applications. The customer must specify arm length, probe holder, stylus configuration etc. The items below depict some of the options.
1 A-2176-0268 PCB/LED housing
2 A-2176-0018 90° holder fixed
3 A-2176-0257 I/L holder fixed
4 A-2048-0523 LP2 adaptor
5 A-2176-1291 I/L adj RP3 holder
6 A-2176-1290 30° adj RP3 holder
7 A-2176-0269 45° adj RP3 holder
8 A-2176-1289 60° adj RP3 holder
9 A-2176-1288 90° adj RP3 holder

Renishaw TS20 Probe For HPA

Renishaw TS20 Probe For HPA

Renishaw TS20 Probe For HPA

The TS20 is a two axis probe for use with the original high precision arm (HPA).
Part #/Tooling size/Stylus overtravel with straight styli/Unidirectional repeatability 1 μm/
Trigger force **

  • A-2048-0550/25 mm/+6 mm/1 μm/60 g – 160 g
  • A-2008-0151/(0.98)/(+.24 in)/(0.00004 in)/(2.15 oz – 5.64 oz)

 

  • A-2008-0110/32 mm/+7.5 mm/1.25 μm/47 g – 126 g
  • A-2008-0123/(1.26)/(+.30 in)/(0.00005 in)/(1.66 oz – 4.44 oz)

 

  • A-2008-0121/40 mm/+9 mm/1.5 μm/39 g – 106 g
  • A-2008-0277/(1.57)/(+.35 in)/(0.00006 in)/(1.38 oz – 3.74 oz)

* at probing speed of 480 mm/min (1,575 ft/min)
** dependent on sense direction

TS20 probe with straight stylus and Lemo connector

  • Part number: A-2048-0500 (25 mm tooling)
  • Part number: A-2008-0110 (32 mm tooling)
  • Part number: A-2008-0121 (40 mm tooling)

TS20 probe with straight stylus and 5 m cable

  • Part number: A-2008-0151 (25 mm tooling)
  • Part number: A-2008-0123 (32 mm tooling)
  • Part number: A-2008-0277 (40 mm tooling)

TS20 replacement stylus kit
Includes stylus 10×10×4, break protect link, adaptor and screw.

  • Part number: A-2008-0601 (25 mm tooling)
  • Part number: A-2008-0602 (32 mm tooling)
  • Part number: A-2008-0603 (40 mm tooling)

TS20 break protect link

  • Part number: M-2008-0333 (25 mm tooling)
  • Part number: M-2008-0604 (32 mm tooling)
  • Part number: M-2008-0605 (40 mm tooling)

 

Renishaw NC3 Tool Setter

Renishaw NC3 Tool Setter

NC3 Tool Setter

NC3 is a non-contact tool setter, available in a fixed configuration and offered in a single size. NC3 is compact and designed to accommodate tools up to 80 mm diameter making it ideal for small to medium machining centers and special applications.

  • Repeatability ±0.15 μm (0.000006 in)
  • Tool diameter
  • Measurement
  • Min: 0.20 mm (0.008 in)
  • Max: 80 mm (3.15 in)
  • Off-center 100 mm (3.94 in)
  • Breakage Min: 0.10 mm (0.0039 in)

 

NC3 fixed system kit
Includes:

  • NC3 fixed unit with 10 m integral cable
  • NCi-5 interface
  • Air regulator kit
  • Ø17 mm OD × 4 m conduit
  • Mounting plate
  • Part number: A-4179-1100

NC3 fixed unit only
Includes:

  • NC3 fixed unit with 10 m integral cable
  • Part number: A-4179-1500

NC3 fixed system retrofit kit
NC3 retrofit kit includes all items above plus the following:

  • Tool setting software
  • Installation and application support
  • Part number: NC3-F135-S Price: Call for details
  • NCi-5 interface

Part number: A-5259-2000

NC3 air regulator kit
Part number: A-4179-1600

NC3 air filter service kit
Part number: P-FI01-S002

Steel sheath conduit
Ø17 mm OD × 1 m length, for cable protection.
Part number: P-HO01-0008

45° mounting bracket
Part number: A-4179-1501

NC3 air nozzle kit
Part number: A-4179-0450 P

Renishaw OTS

Renishaw OTS

Renishaw OTS

The OTS is a new optical transmission tool setter for vertical and horizontal machining centers. Modeled on the TS27R, OTS can set tool length and diameter of rotating tools and perform broken tool detection. OTS is available in two configurations – OTS ½AA and OTS AA.

OTS can be used with either the OMI‑2 or OMI‑2T interface. OMI-2T must be used if OTS is to be paired with another optical transmission probe.

  • Sense directions ±X, ±Y, +Z
  • Stylus overtravel
  • X and Y: ±10°
  • Z: 5.5 mm (0.21 in)
  • Stylus trigger force 130 gf – 240 gf
  • Unidirectional repeatability 1.0 μm (0.00004 in)

OTS retrofit kit
Includes:

  • OTS ½AA or OTS AA probe
  • OMI-2T
  • OMM mounting bracket
  • Sealtite kit
  • Renishaw tool setting software
  • Installation and application support
  • Part number: OTS-S (½AA configuration)
  • Part number: OTSAA-S (AA configuration)

OTS hardware only kit
Includes:

  • OTS ½AA probe or OTS AA probe
  • OMI-2T
  • OMM mounting bracket
  • Sealtite kit

Part number: OTS-KIT
Part number: OTSAA-KIT

OTS ½AA probe kit
Includes:

  • OTS probe
  • ½ AA battery (2)
  • Tool kit

Part number: A-5401-2001

OTS AA probe kit
Includes:

  • OTS probe
  • AA battery (2)
  • Tool kit

Part number: A-5514-2001

OMM-2 optical receiver
Part number: A-5492-0051

OMI-2 optical receiver
Part number: A-5191-0049

OMI-2T optical receiver

Part number: A-5439-0049

OMM or OMI mounting bracket
Part number: A-2033-0830

OSI interface
Part number: A-5492-2000

Sealtite conduit for OMM-2, OMI-2 or OMI-2T
5/16 in conduit, 1 m long

Includes one fitting
Part number: A-4113-0306

Renishaw NC4 Tool Setter

Renishaw NC4 Tool Setter

NC4 Tool Setter

NC4 is a non-contact tool setter and our most compact design. NC4 is available in fixed or separate configurations. NC4F (fixed) is available in four different sizes. NC4S (separate) systems are user-configurable operating between 500 mm and 5 m.

  • Repeatability ±1.0 μm (0.00004 in)
  • Minimum tool
  • diameter
  • Measurement 0.03 mm (0.0012 in)
  • Breakage 0.03 mm (0.0012 in)

NC4 fixed system retrofit kits
Includes:

  • NC4 fixed unit with 12.5 m cable
  • NCi-5 interface
  • Air regulator kit
  • Ø22 mm OD steel braided conduit
  • Mounting plate
  • Tool setting software
  • Installation and application support

Part numbers:

  • NC4-F300-Modular-S *
    NC4-F300-S *
    NC4-F230-S *
    NC4-F145-S *
    NC4-F115-S *
    NC4-F95-S *

NC4 separate system retrofit kits
Includes:

  • NC4 separate unit with 12.5 m cable
  • NCi-5 interface
  • Air regulator kit
  • Ø17 mm OD steel braided conduit
  • Tool setting software
  • Installation and application support

Part numbers:

  • NC4-S800-S *
  • NC4-S1500-S *
  • NC4-S2000-S *
  • NC4-S3000-S *
  • NC4-S5000-S *

NC4 Fixed Kits:

NC4 F300/225 with NCi-5 kit
Separation 225 mm
Part number: NC4-F300-Modular-kit

NC4 F300/240 with NCi-5 kit
Separation 240 mm
Part number: NC4-F300-kit

NC4 F230/170 with NCi-5 kit
Separation 170 mm
Part number: NC4-F230-kit

NC4 F145/85 with NCi-5 kit
Separation 85 mm
Part number: NC4-F145-kit

NC4 F115/55 with NCi-5 kit
Separation 55 mm
Part number: NC4-F115-kit

NC4 F95/23 with NCi-5 kit
Separation 23 mm
Part number: NC4-F95-kit

NC4 Separate Kits:

NC4 S800 with NCi-5 kit
Separation 500 mm – 800 mm
Part number: A-4114-5060

NC4 S1500 with NCi-5 kit
Separation 800 mm – 1500 mm
Part number: A-4114-5065

NC4 S2000 with NCi-5 kit
Separation 1500 mm – 2000 mm
Part number: A-4114-5070

NC4 S3000 with NCi-5 kit
Separation 2000 mm – 3000 mm
Part number: A-4114-5075

NC4 S5000 with NCi-5 kit
Separation 3000 mm – 5000 mm
Part number: A-4114-5080

NC4 tool kit
Part number: A-4114-4110

NC4 air regulator kit
Part number: A-2253-5120

NC4 air filter service kit
Part number: P-FI01-S002

NCi-5 interface
Part number: A-5259-2000

NC4 access panel 0.2
Part number: A-4114-0082

NC4 access panel 0.4
Part number: A-4114-0084

NC4 access panel 0.6
Part number: A-4114-0086

NC4S mounting hardware options
NC4 spacer plate – separate

  • Part number: A-4114-4400

NC4 adjuster pack – separate

  • Part number: A-4114-3100

NC4 set-up tool
Part number: A-4114-8000

Steel sheath conduit 22 mm OD × 1 m
For NC4 fixed cable protection.
Part number: P-HO01-0011

Steel sheath conduit 17 mm OD × 1 m
For NC4 separate cable protection.
Part number: P-HO01-0008

NC4F 90-degree cable exit kit
Part number: P-CA61-0068
Part number: P-CA61-0069

NC4F air blast nozzle and bracket
Part number: A-5450-0480

Solenoid kit
Part number: A-5450-0490

Renishaw OMI and OMM Interfaces and Receivers

Renishaw OMI and OMM Interfaces and Receivers

Renishaw OMI and OMM Interfaces and Receivers

OMI, OMI-2 and OMI-2T are optical receivers that transmit signals between the probe and CNC control. These interfaces differ from the OMM as they include machine interface circuitry that eliminates the MI12 interface. All three systems offer visual indicators of probe status, start signal status, battery condition and error condition.

OMI
OMI is compatible with all Renishaw optical transmission systems including the new OMP60, OMP40 and OMP400 when configured for Legacy transmission (does not work with the OTS).
Part number: A-2115-0001

OMI-2
OMI-2 offers increased resistance to light interference and is exclusively compatible with Renishaw optical transmission systems operating in Modulated transmission mode (OMP60, OMP40, OMP400 or OLP40).
Part number: A-5191-0049 (8 m cable)
Part number: A-5191-0050 (15 m cable)

OMI-2T
OMI-2T is identical to the OMI-2 and is the exclusive interface supporting the twin probe system. OMI-2T is capable of communicating with multiple optical probes. CNC must have supporting M codes. This interface should be used when combining an OTS with an OMP60, OMP40 or OMP400.
Part number: A-5439-0049 (8 m cable)
Part number: A-5439-0050 (15 m cable)

OMM optical machine module
The OMM receiver is required for use with Renishaw optical probes using Legacy transmission. The OMM works exclusively with the MI12 interface.
Part number: A-2033-0576 (25 m cable)

OMM-2 optical machine module
The OMM-2 receiver is required for use with Renishaw optical probes using Modulated transmission. The OMM-2 works exclusively with the OSI. OMM‑2 is capable of communicating with multiple optical probes.
Part number: A-5492-0051 (25 m cable)

RMI radio machine interface
The RMI interface is required for use with Renishaw’s radio transmission probes. The RMI converts RF signals into an acceptable form for the CNC machine control. The RMI has solid state relay output.
Part number: A-4113-0050

Renishaw TRS2

Renishaw TRS2

Renishaw TRS2

TRS2 is a cost-effective laser-based solution for high-speed broken tool detection. Working with the reflective properties of a rotating tool, TRS2 can detect broken tools at a distance of between 300 mm and 2 m, but optimized for use between 300 mm and 1 m.

Toolwise™ Electronics makes TRS2 especially effective with tiny, easily broken tools down to 0.019 in (0.5 mm) diameter. TRS2 is suitable for solid profile tools including drills, taps, reamers and end mills.

TRS2 hardware kit
Includes:

  • TRS2 laser system with integral interface
  • Tool kit
  • Air regulator kit
  • Sealtite kit
  • Mounting bracket
  • Renishaw TRS2 BTD software

Part number: TRS2-KIT

TRS2 probe only
Includes: TRS2 laser system with integral interface
Part number: A-5450-0400

TRS2 retrofit kit
Includes:

  • TRS2 laser system with integral interface
  • Tool kit
  • Air regulator kit
  • Sealtite kit
  • Mounting bracket
  • Renishaw TRS2 BTD software
  • Installation and application support

Part number: TRS2-S

TRS2 air regulator kit
Part number: A-2253-5120

TRS2 air filter service kit
Part number: P-FI01-S002

Sealtite conduit for TRS2
¼ in conduit, 5 ft long. Includes one fitting
Part number: SEALTITE, 7455

TRS2 replacement air cap
Part number: A-4178-0440

Renishaw RMP600 Radio Transmission Probe System

Renishaw RMP600 Radio Transmission Probe System

Renishaw RMP600 Radio Transmission Probe System

RMP600 is the latest generation compact radio transmission probe using strain gage technology. Measuring only 63 mm in diameter and 76 mm in length, with an omni-directional transmission distance of 15 m, it is ideal for use on all machine tools. RMP600 features an integrated probe module delivering exceptional robustness and generous overtravel.

It delivers interference-free transmission through the use of FHSS (frequency hopping spread spectrum). RMP600 complies with FCC regulations and operates in the 2.4 GHz range.

RMP600 supports three methods of probe activation:

  • Radio-on The probe is turned on via an RF signal produced by the RMI and initiated by an M code. The probe is turned off via an RF signal or the internal timer.
  • Spin-on The probe is turned on via an internal centrifugal switch. The probe is turned off via the centrifugal switch or the internal timer.
  • Switch-on The probe is turned on and off via a switch incorporated into the shank, activated when the probe is loaded into the spindle.
  • Sense directions ±X, ±Y, +Z
  • Stylus overtravel
  • X and Y: ±15°
  • Z: 11 mm (0.43 in)
  • Stylus trigger force
  • X and Y: 10 gf
  • Z: 193 gf
  • Unidirectional repeatability 0.25 μm (0.00001 in)

RMP600 retrofit kit
Includes:

  • RMP600 probe
  • RMI radio machine interface
  • RMI mounting bracket
  • 50 mm and 100 mm carbon fiber styli
  • Sealtite kit

Renishaw Inspection Plus Software
Installation and application support
A shank is not included in this kit.
Part number: RMP600-NS-S

RMP600 Hardware Only Kit
Includes:

  • RMP600 probe
  • RMI radio machine interface
  • RMI mounting bracket
  • 50 mm and 100 mm carbon fiber styli
  • Sealtite kit

Part number: RMP600-NS-KIT

RMP600 probe kit
Includes:

  • RMP600 probe
  • AA battery (2)
  • Tool kit

Part number: A-5312-0001

RMI Radio Machine Interface
Part number: A-4113-0050

RMI 30 m Replacement Cable
Part number: A-4113-0303

RMI 50 m Replacement Cable
Part number: A-4113-0304

RMI Mounting Bracket
Part number: A-2033-0830

RMI Antenna Cover
Part number: A-4113-0305

Sealtite Conduit
5/16 in conduit, 1 m long. Includes one fitting.
Part number: A-4113-0306

RMP600 Upgrade Kit
Current users of MP14, MP16 or MP18 radio probes may upgrade to RMP600. A complete working system
(MP3 probe, transmission system, MI14 or MI16 interface and RMM antennas) must be exchanged.
Includes:

  • RMP600 probe
  • RMI radio machine interface
  • RMI mounting bracket
  • Sealtite kit

Part number: RI-5312-0001